Glass Beading Saw with variable cutting angle (single bar) integrated with electronic Length Stop
DigiBS 4.0 is a system that integrates a Bead Saw and an electronic Length Stop.
The saw is an ”up-cut” type (blade diameter 300mm), the positioning of the rotary table (cutting angle) is managed by the numerical control and varies between 20 ° and 160 °.
The DigiBS4.0 is specifically designed for cutting glazing beads and for this reason the DigiBS4.0 includes a quick-adjusting device for the blocks. This innovative system allows you to work a wide varied range of beads without the additional need for profile specific bead blocks, the design of the machine also allows you to make the ‘arrow cut’ (typical of PVC glazing beads) by making the two cuts required in one programmed operating sequence.
The cutting area is completely closed by an opening protection interlocked with a safety limit switch that prevents it from opening with moving parts.
The type of cut allows a very rapid cycle thanks to the reduced stroke of the blade.
DigiBS4.0 is also equipped with an efficient evacuation system for end-facing scraps and shavings and is designed for connection to a suction system.The electronic Length Stop is made with sturdy aluminum profiles that integrate the carriage sliding system.
The positioning of the stop is managed by the numerical control and the measurement is verified thanks to a magnetic band system with an error of ± 0.1 mm.
This allows you to operate with exceptional precision combined with a high positioning speed.
DigiBS version 4.0 introduces the most advanced technology currently available on the industrial market.
The new and large 15 ”industrial touch screen PC is equipped with the WINDOWS 10 IoT operating system
This operating system has “industrial” characteristics, we have deeply customized it to obtain a reliability that is not typical of home or office systems.
The Wi-Fi and Ethernet interface are STANDARD, the machine will be connected to the new DigiCLOUD service, this allows a continuous saving of data, in case of hardware or software failure, it will be possible to resume production quickly and without data loss / settings.
Remote assistance will be simple and effective.
|Kind of cut||Single Bar Up cut saw|
|Cutting angles||CNC controlled “arrow cut” from 20 to 160 degrees|
|Blades||D 300 mm|
|Blade Motors||Tree-phases 0.75 kW 2800 rpm|
|Cutting feeding||Pneumatic feed, speed adjustment by external knob|
|Bars positioning||Exclusive system that allows to cut any type of bead without dedicated counter blocks
Pneumatic glass simulator with 12 presets manually selectable or Electronic Glass Simulator for an “infinite” number of profiles
|Working plane height||920mm +/-30mm|
|Minimum and maximum piece measure||180 -3180 mm|
|Power Supply||Tree phases 400V 50/60Hz|
|Carriage movement||Stepper Motor, Magnetic encoder feedback|
|Positioning speed||50 m/min|
DigiBS4.0 is controlled by a 15” Touch Screen Industrial PC connected to PLC cards.
The Windows 10 IoT Industrial operating system combines the simplicity of the Windows environment with the stability of systems intended for production environments.
The DigiBS4.0 control unit integrates an advanced radio interface that is able to create and manage a robust radio network in the whole workshop. All the products of the DigiFAMILY are able to use this network to exchange information.
Integration with the DigiBAR 4.0 electronic gauge is the most common and easiest way to work with the DigiBS4.0 Bead Saw: a cutting list is generated in real time on the screen during the measurement cycle.
The new color touch screen contains all the information the operator needs during the work cycle, the colored areas clearly and immediately indicate the status of the machine.
DigiBS4.0 is a CONNECTED MACHINE. Configurations, workshop data, parameters and production data are constantly saved on the new DigiCLOUD platform. This service allows you to minimize restart times in the event of hardware and software problems.
The machine program equipped with on-line contextual help that informs the operator about the machine’s commands and, in case of breakdowns, offers a problem-solving service guiding the operator to solve the problem with photos and electrical / pneumatic diagrams directly on the screen.
The software allows you to:
– Manual insertion of measurements from interface (semi-automatic)
– Automatic removal of the stop after each cut to facilitate the removal of the piece.
– Receive the cutting / clamping signal (optional) from the miter saw and display its status on the screen.
– Radio reception of the measurements from the DigiBAR electronic gauge and creation of the cutting list (Automatic).
– Perform positioning cycles while receiving measurements
– Loading of the cutting list via USB memory.
– Reception from the Ethernet / Wi-Fi network of the cutting list.
– Add, delete and edit any row at any time.
– Skip from one line to another
– Manage the Head cutting
– Machine data recovery saving on DigiCLOUD platform
– Consultation / export of production data / machine status (in compliance with Industry 4.0 protocols) *
(* Requires activation and subscription)