DigiX4.0 is the integration of a bead saw and an electronic Length Stop.
The cutting unit is the type with fixed X-shaped blades at 45 °. It is equipped with 250mm blades for cutting and 155mm for finishing.
The mechanical structure is expressly designed for cutting two glazing beads simultaneously with an innovative system that allows the cutting of any type of glazing bead without the need for dedicated counter blocks.
An exclusive guide and support system for the glazing bead facilitates its loading while its correct positioning and locking is delegated to the glass simulator with pneumatic piston and 12 manually selectable settings and to the four pneumatic locks, so as to obtain a rapid work cycle.
The EGS Electronic Glass Simulator is available as an option, which allows you to set an “infinite” number of glazing beads.
DigiX4.0 can count on an efficient chip and waste evacuation system.
The electronic Length Stop is made with sturdy aluminium profiles that integrate the carriage sliding system. The positioning of the stop is managed by the numerical control and the measurement is verified thanks to a magnetic band system with an error of ± 0.1 mm.
This allows for exceptional precision combined with a high positioning speed
DigiX version 4.0 introduces the most advanced technology currently available on the industrial market.
The new and large 15” industrial touch screen PC is equipped with the WINDOWS 10 IoT operating system
This operating system has “industrial” characteristics, we have deeply customized it to obtain a reliability that is not typical of home or office systems.
The Wi-Fi and Ethernet interface are STANDARD, the machine will be connected to the new DigiCLOUD service, this allows a continuous saving of data, in case of hardware or software failure, it will be possible to resume production quickly and without data loss / settings.
Remote assistance will be simple and effective.
The on-line contextual help informs the operator about the machine controls and, in case of failures, offers a troubleshooting service guiding the operator to solve the problem with photos and electrical / pneumatic diagrams directly on the screen.
The machine is ambidextrous, by sliding the electrical panel, inverting the carriage stop and moving the support leg, it is possible to mount the roller conveyor on both the right and left of the miter saw without having to specify it when ordering.
The new control unit of DigiX integrates an USB port, Ethernet port and a radio interface used for the reception of measures from DigiFAMILY devices.
It offers multiple solutions to compile / get the list of measures to be cut as:
– Reception via radio of measurements from DigiBAR electronic caliper
– Reception via radio of measurements from DigiBARCODE bar code reader
– Reading from USB memory a cutting list
– Receive via Ethernet of cutting lists
– Receive via WI-FI of the cutting lists (optional)
|Kind of cut||2 bars together
Radial blades feeding
|Cutting angles||blades fixed at 45 degrees|
|Blades||2 x D 250 mm +2 X D 155 mm|
|Blade Motors||2 Tree-phases 0.75 kW 2800 rpm|
|Cutting carriage feeding||Pneumatic feed, speed adjustment by external knob|
|Bars positioning||Exclusive system that allows to cut any type of bead without dedicated counter blocks
Pneumatic glass simulator with 12 presets manually selectable or Electronic Glass Simulator for an “infinite” number of profiles
|Working plane height||920mm +/-30mm|
|Minimum and maximum piece measure||180 -3180 mm|
|Power Supply||Tree phases 400V 50/60Hz|
|Carriage movement||Stepper Motor, Magnetic encoder feedback|
|Positioning speed||50 m/min|
DigiX 4.0 is controlled by a 15” Touch Screen Industrial PC connected to PLC cards.
The Windows 10 IoT Industrial operating system combines the simplicity of the Windows environment with the stability of systems intended for production environments.
The DigiX control unit integrates an advanced radio interface that is able to create and manage a robust radio network in the whole workshop. All the products of the DigiFAMILY family are able to use this network to exchange information.
Integration with the DigiBAR 4.0 electronic gauge is the most common and easiest way to work with the DigiX4.0 length stop: a cutting list is generated in real time on the screen during the measurement cycle.
The new color touch screen contains all the information the operator needs during the work cycle, the colored areas clearly and immediately indicate the status of the machine.
DigiX 4.0 is a CONNECTED MACHINE. Configurations, workshop data, parameters and production data are constantly saved on the new DigiCLOUD platform.
This service allows you to minimize restart times in the event of hardware and software problems.
The machine program equipped with on-line contextual help that informs the operator about the machine’s commands and, in case of breakdowns, offers a problem-solving service guiding the operator to solve the problem with photos and electrical / pneumatic diagrams directly on the screen.
The software allows you to:
– Manual insertion of measurements from interface (semi-automatic)
– Automatic removal of the stop after each cut to facilitate the removal of the piece.
– Radio reception of the measurements from the DigiBAR electronic gauge and creation of the cutting list (Automatic).
– Perform positioning cycles while receiving measurements
– Loading of the cutting list via USB memory.
– Reception from the Ethernet / Wi-Fi network of the cutting list.
– Add, delete and edit any row at any time.
– Skip from one line to another
– Manage the Head cutting
– Machine data recovery saving on DigiCLOUD platform
– Consultation / export of production data / machine status (in compliance with Industry 4.0 protocols) *
(* Requires activation and subscription)