DigiSTOP 4.0 – Electronic Length Stop for aluminum and PVC profiles

DigiSTOP4.0 is a technologically advanced outfeed side electronic length stop that can be connected and integrated to any exhibiting bead saw for aluminum, wood and PVC profiles.

The length stop allows a very precise bead positioning thanks to fence carriage activated by an integrated stepper motor and the electronic control unit.
The machine structure is made of robust structural aluminum profiles that integrate the sliding track of the carriage.

DigiSTOP is available in four length models, according to the maximum cutting length: 3000, 4000, 5000 and 6000 mm.

Available options for PVC profiles:

  • DigiSTOP X with flat working table
  • DigiSTOP M with magnetic measuring band for a “closed loop” positioning and a precision of 0.1mm.

Available options for ALUprofiles:

  • DigiSTOP R with rolls on working table
  • DigiSTOP RM with rolls on working table and magnetic measuring band for a “closed loop” positioning and a precision of 0.1mm.
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DigiSTOP is “reversible”, with the possibility of having the outfeed table both on the left or on the right side of the machine. Even after installation, sliding the electrical panel from one side to the other, the length stop can be easily placed on the left or the right side of the bead saw.

Cutting list creation

  • Manual entering of data from touch screen
  • Loading files from USB memory, Ethernet or Wi-Fi (.txt)
  • Radio reception of measurements from the DigiBAR electronic gauge and automatic creation of list

It is possible to add, delete and edit any line at any time, selecting the line directly from the touch screen. If needed, the machine is able to manage the head cut of any initial cutting cycle.

DigiSTOP integrates with exhibiting bead saws through a pressure switch (optional) that gives the machine a pneumatic impulse for clamping and/or cutting signal. The carriage fence moves automatically away from the saw after the cutting operation to facilitate cut piece removal.

The integration with the DigiBAR 4.0 electronic gauge is the most common and easiest way to work with the DigiSTOP4.0 length stop: a cutting list will be automatically generated in real time during the measurement cycle.
The DigiSTOP control unit integrates an advanced radio interface that is able to create and manage a robust radio network in the whole workshop.
All the products of the DigiFAMILY family are able to use this network to exchange information.
The color touch screen contains all the information the operator needs during the work cycle, the colored areas clearly and immediately indicate the status of the machine.

Data Sheet

Ingombri DigiSTOP 4.0

Configuration  To the left or to the right of bead saw
Working plane height  920mm +/-30mm(950mm+/- 30m “R”)
Maximum and minimum measure adjustable 0-3000/4000/5000/6000 mm
Weight  105 Kg
121 Kg3000 mm “R”
Power supply Single phase 230 V 50/60 Hz
Carriage movement Stepper motor
(magnetic encoder feedback on “M” version)
Carriage speed 50 mt/min
Precision +/- 0.3mm
+/- 0.1mm M Version

Electronics and Software

HMI  Industrial PC 15” Touch Screen SSD Win 10 IoT
Radio Interface (DigiBAR commun.) Integrated
USB port for Keyboard Memory  Integrated
WI-FI Integrated
Ethernet Integrated
Cutting Input Signal (from Machine) (opt)
Clamping Input Signal (from Machine) (opt)

DigiSTOP 4.0 is controlled by a 15” Touch Screen Industrial PC connected to PLC cards. 

The Windows 10 IoT Industrial operating system combines the simplicity of the Windows environment with the stability of systems intended for production environments. 



Configurations, workshop data, parameters and production data are constantly saved on the new DigiCLOUD platform. This service allows you to minimize restart times in the event of hardware and software problems. 


The operating system is equipped with an on-line contextual help that informs the operator about the machine’s commands and, in case of breakdowns, offers a problem-solving service guiding the operator to solve the problem with photos and electrical / pneumatic diagrams directly on the screen. 


DigiINDUSTRY 4.0 (optional) is an additional service that allows production data analysis, to monitor the status of the machine and the working processes, in compliance with the Industry 4.0 procedures.


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