DigiSTOP 4.0 Heavy – Electronic length stop for large/heavy profiles

DigiSTOP 4.0 Heavy – Electronic length stop for large/heavy profiles

The DigiSTOP 4.0 H (Heavy) is an electronic length stop (measurement stop) that can be integrated with any existing saw and cutting unit for iron, aluminium, or PVC profiles.

The roller conveyor is constructed with sturdy aluminium extrusions; the measurement stop is mounted on an extremely sturdy carriage that slides on two linear guides (one front and one rear). A shock-absorbing system protects the stop from impacts, and a pneumatic brake holds the carriage in place.

The carriage is driven by a stepper motor and a planetary gear and controlled by an electronic control unit.

The DigiSTOP 4.0 H is available in four measuring lengths, based on the maximum desired cutting length: 3000, 4000, 5000, and 6000 mm.

The width of the sliding surface is 400 mm, making the DigiSTOP 4.0 H ideal for working with miter saws with large-diameter blades (500-700 mm).

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The DigiSTOP 4.0 H (Heavy) is an electronic length stop (measurement stop) that can be integrated with any existing saw and cutting unit for iron, aluminium, or PVC profiles.

DigiSTOP is “reversible”, with the possibility of having the outfeed table both on the left or on the right side of the machine. Even after installation, sliding the electrical panel from one side to the other, the length stop can be easily placed on the left or the right side of the bead saw.

Cutting list creation

  • Manual entering of data from touch screen
  • Loading files from USB memory, Ethernet or Wi-Fi (.txt)
  • Radio reception of measurements from the DigiBAR electronic gauge and automatic creation of list

It is possible to add, delete and edit any line at any time, selecting the line directly from the touch screen. If needed, the machine is able to manage the head cut of any initial cutting cycle.

DigiSTOP integrates with exhibiting bead saws through a pressure switch (optional) that gives the machine a pneumatic impulse for clamping and/or cutting signal. The carriage fence moves automatically away from the saw after the cutting operation to facilitate cut piece removal.

The integration with the DigiBAR 4.0 electronic gauge is the most common and easiest way to work with the DigiSTOP4.0 length stop: a cutting list will be automatically generated in real time during the measurement cycle.
The DigiSTOP control unit integrates an advanced radio interface that is able to create and manage a robust radio network in the whole workshop.
All the products of the DigiFAMILY family are able to use this network to exchange information.
The color touch screen contains all the information the operator needs during the work cycle, the colored areas clearly and immediately indicate the status of the machine.

 

Data Sheet

Configuration  To the left or to the right of bead saw
Working plane height  920mm +/-30mm(950mm+/- 30m “R”)
Maximum and minimum measure adjustable 0-3000/4000/5000/6000 mm
Weight  105 Kg
121 Kg3000 mm “R”
Power supply Single phase 230 V 50/60 Hz
Carriage movement Stepper motor
(magnetic encoder feedback on “M” version)
Carriage speed 50 mt/min
Precision +/- 0.3mm
+/- 0.1mm M Version

Electronics and Software

ELECTRONICS
HMI  Industrial PC 15” Touch Screen SSD Win 10 IoT
Radio Interface (DigiBAR commun.) Integrated
USB port for Keyboard Memory  Integrated
WI-FI Integrated
Ethernet Integrated
Cutting Input Signal (from Machine) (opt)
Clamping Input Signal (from Machine) (opt)

DigiSTOP 4.0 is controlled by a 15” Touch Screen Industrial PC connected to PLC cards. 

The Windows 10 IoT Industrial operating system combines the simplicity of the Windows environment with the stability of systems intended for production environments. 

 

DigiSTOP 4.0 is a CONNECTED MACHINE. 

Configurations, workshop data, parameters and production data are constantly saved on the new DigiCLOUD platform. This service allows you to minimize restart times in the event of hardware and software problems. 

 

The operating system is equipped with an on-line contextual help that informs the operator about the machine’s commands and, in case of breakdowns, offers a problem-solving service guiding the operator to solve the problem with photos and electrical / pneumatic diagrams directly on the screen. 

 

DigiINDUSTRY 4.0 (optional) is an additional service that allows production data analysis, to monitor the status of the machine and the working processes, in compliance with the Industry 4.0 procedures.

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